Real Metal, Real Results
RustBar Pro is a two-part polyurea coating. Part A and Part B are mixed right before you apply, and they react into a solid elastic film — no solvents evaporating, no shrinking, no waiting overnight between coats. What you put on is what stays on: 100% solids, zero VOC, barely any smell, safe to apply in a closed garage with the door cracked.
The cured film is the interesting part. Pull-test numbers around 2,600 PSI mean you cannot tear it off with anything short of a grinder. Stretch numbers over 350% mean a flexing trailer tongue or a vibrating mower deck will not crack it. And because it bonds at over 400 PSI to properly scuffed steel, it does not peel at the edges the way paint does — there is no edge for water to get under.
| Property | Value |
|---|---|
| Type | Two-part polyurea, 100% solids |
| Toughness (tensile) | 2,600 PSI — bedliner-class |
| Flex (elongation) | 350% stretch before failure |
| Dry to touch | About 10 minutes |
| Back in service | Light use same day, full cure 24 hours |
| Smell / VOC | Minimal odor, 0 g/L VOC |
| How to apply | Roller, brush, or hopper/undercoating gun |
| How thick | 20–40 mils in 1–2 coats (paint is ~2–3) |
| Coverage | About 50–80 sq ft per gallon kit at working thickness |
| Weather range | Cured film handles -40°F to +250°F |
Send us rough dimensions of what you are coating and we will do the coverage math for you.
Request Info & PricingTell us about your project and we will follow up with product details, technical data sheets, and pricing.